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Bourn & Koch Gear Shaping Machines

PTG-4 & PTG-6 CNC Tool and Cutter Grinder

PTG-4 & PTG-6 CNC Tool and Cutter Grinder -

Information:

PTG-4
Introducing our latest Tool and Cutter Grinder, the PTG-4 with its four-station wheel and manifold changer changes the wheel pack and coolant manifold simultaneously. Designed for solid carbide tool manufacturers and special application grinding companies, these machines have the versatility, horsepower and performance to handle any tool, including medical industry cutting tools. The PTG-4 features a 20 HP grinding spindle, 10” diameter grinding wheel capacity for special applications, a direct drive 1000 RPM headstock, and our wheel probe system. The PTG-4 is built to make tools.

 

PTG-4 Performance Features

  • Auto HSK Grinding Wheel Arbor allows for automatic wheel changes with the 4 Staion Wheel Changer, while providing the necessary locating repeatability for off-line wheel dressing and wheel measuring.
  • HSK Quick-Release Precision Hydraulic Chucks with Sleeves is available for precision chucking of tools from 1/8 to 1-1/4 inch diameter range.
  • Cat 50 Collet Chuck and Collet Set is available for chucking tools from 1/8 to 1 inch diameter range.
  • PC-Based Computer with Flat Panel Monitor instead of an industrial computer. The latest in personal computer technology provides the necessary speed for running 3D simulations at the machine and allows for quick and inexpensive upgrades.

Standard Features

  • 4 Station Wheel/Manifold Changer
  • Direct drive headstock
  • Grinding wheel probe system
  • Moveable headstock for tools up to 21" OAL
  • Five axis CNC control with digital servo motors
  • User-friendly NUM control
  • NUMROTOplus 2D grinding simulation
  • Heidenhain glass scales on linear axes
  • 20 Horsepower direct drive spindle, 30 HP peak
  • Mist collector
  • Part Probe
  • Automatic lubrication system
  • Hi-pressure ready

Benefits:

 PTG4 Specifications
OVERALL DIMENSIONS
 Length  2880 mm (113")  
 Width  2340 mm (92")  
 Height  2560 mm (101")  
 Weight  5400 kg (12000 lbs.)  
Machine Capacities    
Maximum Workpiece Diameter  170 mm (6.7")  
Maximum Workpiece Length  520 mm (20.5")  
Axis Travels  Maximum Velocity  Distance
 A-Axis - Spindle Mode  1000 RPM  360 deg.
 A-Axis - Axis Mode  200 RPM  360 deg.
 B-Axis - (Grinding Spindle)  75 deg. per second  +-110 deg.
 X-Axis  400 IPM  300 mm (11.8")
 Y-Axis  400 IPM  285 mm (11.2")
 Z-Axis  400 IPM  500 mm (19.7")
 U-Axis  1148 IPM  775 mm (30.5"
Other Technical Data

 

 
Grinding Spindle Horsepower

25 HP (18.8 kW) Continuous to 10,000 RPM, 37.5 HP (28.1 kW) Peak for 1 minute

 
Maximum Grinding Spindle Speed 10,000 RPM   
Maximum Grinding Wheel Diameter 254 mm (10")  
Smallest Programmable Movement:  Linear .0001 mm (.000004")   
Smallest Programmable Movement:  Rotary .0001 deg.  
Linear Axis Glass Scale Feedback Resolution .000000384"
Rotary Axis Feedback Resolution - A-Axis .000086 deg. Optional high accuracy encoder .000005364 deg.
Rotary Axis Feedback Resolution - B-Axis .00000006 deg.  
*

Download Supporting Documents:


Additional Information:

To receive additional information and/or to inquire on PTG-4 & PTG-6 CNC Tool and Cutter Grinder click here.



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